Click on Links in the glossary items for more detailed information about that item
About : The About Window shows the current status of your license and provides a license renewal option.
Accept :Accepts your entries and installs the selected settings, then closes the window.
Actual Capacity : Displays the actual capacity after applying all the correction factors.
Added : Allows you to specify the amount of water added to the material in this piece of equipment. As you adjust the water it will automatically recalculate the Split Point and slurry data in the Overflow tab.
Adjust Size Ranges : Select this button to adjust the size ranges used in the gradation.
Add Current Feed To Storage List: If you have changed the name and gradation data, this button will allow you to add this new data to the storage list.
Add Mode : Allows you save or add a new operating Mode (plant configuration) in the AggFlow Plant File.
Add Page to Plant : Allows you to add a new page to the existing worksheet. See Multi-Page Worksheets for more detail.
Adjust Field Data : This selection allows you to fine-tune your Field Data in the AggFlow program.
Adjust Size Ranges : Select this button to adjust the size ranges used in the gradation.
AggFlow Updates : Check for AggFlow updates. You can also turn on the Automatic Update feature in your User Preferences.
Applicable Models : A Check Mark indicates the current gradation will be applied to this model. Therefore, all models and sub-models with check marks will have this gradation available.
Apply Limits to Table : Allows you to expand the available crusher settings beyond manufacturer suggested limits.
Belt Capacity : Displays the conveyor belt capacity based upon selections and entries you have made.
Bend Points : Clean-up your AggFlow worksheet by adding Bend Points to Flow Streams.
Bulk Density : Bulk Density represents the density of the rock including air voids. As compared to the Specific Density which is the true density of the solid rock.
Cancel : Discards your entries and closes the window.
Carry-over : Determine the amount of Screen Carry-Over in your operation by selecting the calculation method to be used. Refer to Screen Carry Over Calculations for more detailed information.
Cedarapids Method : Select this option to employ Cedarapids calculation method for Screen Area Calculations.
Check : Allows you to select a model and then "Check" it to apply this gradation to that model.
Classifying Tank :
In - Provides complete slurry data of the material being put into the equipment. The input material is displayed in the right side window.
A (X%) - Provides complete slurry data of the material in the Product A output stream. The X% represents the percentage of material going into the equipment that is flowing into Product A.
B (Y%) - Provides complete slurry data of the material in the Product B output stream. The Y% represents the percentage of material going into the equipment that is flowing into Product B.
Waste (Z%)- Provides complete slurry data of the material in the Waste Output Stream. The Z% represents the percentage of material going into the equipment that is flowing into the Waste Output.
Overflow (A%) - Provides complete slurry data of the material in the Overflow Stream. The A% shows the percentage of material going into the equipment that is flowing into the Overflow.
FM - shows the current Fineness Modulus (FM). This is a factor that is required in some US specifications.
FM range - shows the range of acceptable values in the Fineness Modulus (FM) spec. You can edit these values and rerun the calculations using the Recalculate button.
Max % Retained - Some specifications require a maximum percentage retained in any one size range. You can edit this value and rerun the calculations using the Recalculate button.
Priority - The priority forces AggFlow to move production priority toward or away from A to B. A value of 100 would result in Product A being maximized and any leftover would relegated to make Product B. A value of 50 would give each product equal priority.
Adjust Size Ranges - Allows you to modify the sizes in the specification.
Insert Spec - Allows you to select a different specification to insert into A.
Clear Modes : This will remove all modes from the Plant File.
Clear Page : Clears all equipment off the page.
Close: Closes the current worksheet file, but leaves AggFlow program open.
Convert Flow to a Slurry Pipe : Allows you convert a standard Flow Stream line to a Slurry Pipe. You can do this at anytime by Right clicking on the Flow Stream and selecting "Convert to Slurry Pipe".
Conveyor Power Requirements : Based upon your selections and data entries AggFlow will calculate the conveyor power requirements as follows:
Empty Conveyor : Displays the power requirements to move the empty conveyor.
Convey Material : Displays the power requirements to move the material on the conveyor.
Lift/Lower Material : Displays the power requirements to lift or lower the material and the conveyor.
Total Power : Displays the Total Power Requirement (summary of all power requirements) times the factor: 1.15.
Cost : Allows you to store cost data associated with the selected equipment.
Create : Allows you to Create a New Crusher Gradation.
Create your own Modes : You can save and name an unlimited number of plant configurations ("Modes") in a plant file and easily change from one mode to another at anytime.
Create Multi-page Worksheets : Simplify your more complex worksheets by spreading them over multiple pages.
Create Ortho Streams : By Selecting this feature, when you create Flow Streams they will be laid out in Orthogonal (vertical & horizontal) lines.
CS Setting: This box displays the Closed Side (CS) setting for the crusher selected. Warning: If you change the CS Setting, you must also input the resulting gradation. AggFlow cannot calculate a new gradation with only changes in CS Settings.
Current water Flow : Displays the amount of water coming in with the material in addition to the amount of water added.
Database : The Database Menu allows you to review specific items in the AggFlow database used for calculations, calculation unit conversions and other specifications.
Default Method : The default method for AggFlow Screen Area Calculations is the industry accepted: VSMA Approved Method.
Deister Method : Select this option to employ Deister calculation method for Screen Area Calculations.
Design Capacity : Enter the design capacity or limit for the conveyor. Values calculated above this limit will red flag the conveyor. We recommend adding 20-30% more than the current load.
Discharge Bed Depth : The "DBD" or bed depth used in the calculation.
DBD? : Opens a definition of Discharge Bed Depth ratio.
Disclaimer : Standard disclaimer referencing use of AggFlow.
The information calculated by AggFlow is intended for estimating purposes only. Due to the many variables in rock conditions, the individual attributes of plant operations and the many physical variations involved, neither BedRock Software Inc. nor its representatives warrant expressly or implicitly that the flow analysis will perform as estimated.
Edit Modes: This window allows to Add, Edit, Switch, Enter Notes and Costs, Rename and Delete different Modes (Plant Configurations).
Emission: Allows you to enter the emissions factors for the selected equipment.
Emission Table: Allows you to view and edit the emissions factors for equipment in the AggFlow Worksheet.
End point : Conclude the flow process in an AggFlow worksheet or link one page to another in a multi-page Plant File.
Enter Current Feed Name: Name of the currently selected feed gradation. You can edit this value and store it with the new name.
Edit Layers : Define and edit a list of monitoring features or "layers" in an AggFlow worksheet.
Exit: Quit and exit AggFlow.
Export : Allows you to export the worksheet or Plant File to a different format such as PDF, JPEG and TIFF files
Feed Storage List : Displays the list of available feed gradations. You can add your own to this list using the Add current feed to Storage List button.
Field Data : Input Field Data into the AggFlow Program with Sample Buckets.
File : The File Menu allows you to control the primary functions related to the AggFlow Worksheet.
FM : Displays the current Fineness Modulus (FM). This is a factor that is required in some US specifications.
FM range - shows the range of acceptable values in the Fineness Modulus (FM) spec. You can edit these values and rerun the calculations using the Recalculate button.
Grad Info Tab : Provides notes and references on selected gradation.
Graph : Opens the graphics page to show a graphical representation of the gradation you have selected.
Graphical Undo : Remembers the last 16 graphical changes (flow line movements, deletes, label changes, etc) and allows you to undo these changes one by one.
Help : From the Help Menu you can access the AggFlow Manual, request Technical Support, Send a plant file, Update your AggFlow program version or Register your program.
Import AggFlow 5.0 & 6i data : This feature will search for data you may have entered in previous AggFlow 5.0 or 6i versions and import that data into the current AggFlow program. This includes and custom gradations, feed settings and other specifications you may have already adjusted.
Input Tab : Provides complete slurry data of the material being put into the equipment.
Installed Power : Represents the amount of power (using Horsepower or Kilowatts depending on your User Preferences) installed to run the screen. Note: Installed power must be equal to or larger than the required power.
Integrated Palette : Inserts an equipment menu in the left hand side of the worksheet.
Interpolation Tab : Allows you to enter crusher settings and the new, interpolated gradation will be calculated for you.
Layers : Allows you to view and select from your customized list of monitoring features or "layers" in an AggFlow worksheet. See Edit Layers for more information.
Lift : Enter the total elevation difference from the start to the end of the conveyor.
Limits Tab :
User limits : Allows you to override manufacturer suggested limits for red flag warnings.
Manufacturer Limits : Limits as provided by manufacturer.
Current Input : Displays the current input into the crusher.
Liquid Flow Rate : Liquid Flow Rate (Gallons Per Minute, Liters Per Second or Cubic Meters per Hour) in the slurry.
Material on Conveyor : Displays the material currently being put onto the conveyor and displays the minimum belt width as determined by the size of the material and the tons per hour (TPH).
Max Size : Displays the maximum size of current material on the conveyor
90% Passing : Displays the 90% Passing point of the input material to be used in the calculations.
TPH : Current tons Per Hour on the conveyor.
Minimum Width : Displays the minimum width as determined by the material on the conveyor.
Idler Angle : Opens the Idler Angle menu. From here you can select specific Idler angles for the conveyor.
Width : Opens the Width menu. From here you can select specific conveyor widths.
Length : Enter the total length of the conveyor in this input field.
Maximum Water Rate : Allows you to enter the maximum water rate for the pump. Once limit is exceeded the pump will provide red flag warnings, although the rate will not be lowered.
Method : Drop down menu of available methods.
Modes : Save and name an unlimited number of plant configurations (Modes) in a plant file and easily change from one mode to another at anytime.
Modes List : This shows a list of all modes currently in the plant file along with the current mode identified with a check mark. You can change to any mode on the list by selecting it.
Modes Report : Opens a window that summarizes rate of material going to each stock pile in each mode. Note: If you make a change that invalidates all the mode results, then this entire report will show 0 for all values. You can repopulate the data in the table by using the Rerun All Modes as shown below.
Multi-page Worksheets : Simplify your more complex worksheets by spreading them over multiple pages.
Name Plant : Allows you to enter the plant name and page name to be displayed in the window title and all reports.
New Plant : Opens a new blank worksheet.
Notes : Allows you to add notes as needed for future reference.
Open : Opens a Windows File locator.
Open Equipment Menu : This feature will open an equipment menu in a separate window.
Open Manual : Opens the AggFlow User Manual
Output Tab : Provides complete slurry data of the material coming out of the equipment.
Orthogonal Lines : Use Orthogonal mode to straighten AggFlow Flow Streams automatically.
Overflow Tab : Provides complete slurry data of the material in the overflow. Note - coarse screws and log washers are not intended to separate fine aggregate material from coarse aggregate material. Therefore AggFlow simply transfers the excess water out the overflow without attempting to calculate aggregate material in the overflow.
Plant Configuration Advisor : AggFlow provides several levels of alarm features and highlights any critical problems with "red flags". Using this feature you can review critical problems and other warning levels, then locate the problem area in the worksheet for correction. You can select between the different Alarm levels (Alarms, warnings, Missing Links, etc.)
Power Requirements : Shows the power required - automatically updated as values are changed.
Range Arrows : Allows you to move the arrows on the gradation graph, or you can simply type in the exact value you desire in each range input box.
Rate of Travel : Enter your own rate of travel.
Rated Power : Displays the rated power data from manufacturer.
Recalculate - Recalculates the data based on changes you have made to the tabs.
Ref : Displays the reference material for data source.
Refresh : Refresh & redraw the screen - this will clean up any odd looking screen images caused by re-sizing the view.
Register : Register your use of the AggFlow program. This will ensure our database is correctly updated and your AggFlow program is operating properly.
Required Area : Screen area as calculated using method formulas.
Reset Factors: Reset all values in the calculation to default values.
Restore defaults : Restores the requirement and water in product to standard values.
Rerun All Modes : Use this option to update all data Results in the Modes Report.
Revert to default : Reverts user limits to manufacturer suggested limits.
Rock Type : Some crushers provide gradations for more than one rock type. If available, you can review them through this drop-down menu.
Rotate : Allows you to rotate the splitter image in 90 degree increments so that you can direct the water where you want it to go on the worksheet.
Run : Run the calculations in the AggFlow Worksheet.
Run Plant with Screen Efficiency Adjustments : Runs the plant using the established screen efficiencies. After each run, AggFlow checks the screen efficiencies on each fixed size screen deck; If the efficiency can be raised, AggFlow will raise it accordingly; If the efficiency needs to be lowered, AggFlow will lower it accordingly. Note - The lowest efficiency AggFlow will allow is 70%. Once these adjustments are made AggFlow will then re-run the plant calculations with the new screen carry over amounts. Each time "Run with Screen Efficiencies" is selected AggFlow performs the screen checks until there are no more screen efficiency changes.
Sample Buckets : Sample Buckets are a powerful feature to significantly improve your AggFlow calculations. Using Sample Buckets it is possible to input actual field data samples into the AggFlow program.
Save : Saves the worksheet as a Plant File using last opened file name and location.
Save As : Allows you to save the worksheet as a Plant File under a new name and/or location.
Select Model : Open AggFlow crusher database and select individual crusher - or Generic if the crusher you want is not on the list. Using Generic you can create, customize and save your own crusher. See Select Model for more detailed information.
Selected Object : Opens the menu for the selected item.
Send Mail : Allows you to send a worksheet or Plant File via E-mail or as a PDF. Note - Depending on your default E-mail program, this feature may or may not work as intended. Configuring your E-mail program is beyond our scope of technical support.
Send Plant File : Allows you to send your plant file directly to us through your internet connection. So we can answer your questions.
Send Suggestions : Send a suggestion for changing or improving the AggFlow program directly to our senior design & programming team.
Show Graph : Displays the input gradations in graph format.
Show License : Identifies the AggFlow Operating License being used to operate this AggFlow Program
Show Table : Displays the input gradations in table format - which can be exported to Excel if desired.
Show Mouse : This is a feature that we may use during online technical support.
Solid by Volume : Volume % of solids in the material (slurry).
Solid by Weight : Weight % of solids in the material (slurry)
Specific Density : Specific Density represents the true density of the solid rock. As compared to the bulk density which is the density of the rock including air voids. Specific Density is defined as the ratio of the density of a substance to the density of a given reference material. If a substance's relative density is less than one then it is less dense than the reference; if greater than one then it is denser than the reference. If the relative density is exactly one then the densities are equal; that is, equal volumes of the two substances have the same mass.
Specific Gravity (SG) : Specific Gravity is a function of Specific Density. Specific Gravity is a dimensionless unit defined as the ratio of density of the material to the density of water at a specified temperature. Substances with a specific gravity greater than one are denser than water, and so (ignoring surface tension effects) will sink in it, and those with a specific gravity of less than one are less dense than water, and so will float in it.
Specification : This window allows you to select a specification to apply to a stock pile or surge bin from your Specification Database.
Specification Database : The specifications available for stock piles and surge bins are entered and/or edited in this window.
Speed : Adjust the conveyor belt speed by using the slider or entering a speed figure in the input field.
Spiral speed : You can adjust the spiral speed of the Sand Screw by moving the slider or directly typing the value in the speed input field. The corresponding Spiral RPM is calculated based on the speed. As you modify this value, it will automatically adjust the Raking Capacity.
Spray Bars : Turn On or Off the Spray Bars at a screen.
Spray Rate : Specify the water rate flowing through the spray bars.
Start point / Initial Feed : The first step in establishing the AggFlow plant flow.
Summary : The Summary Menu allows you export all desired data from your AggFlow worksheet to an Excel spreadsheet for review.
Summary Reports :
Selected : Choose SELECTED to generate a summary table for individual pieces or groups of equipment from your worksheet. Note: To select multiple items on the worksheet, hold down the shift key while selecting the desired items in the worksheet with your mouse.
All : Choose ALL to generate a summary spreadsheet of all the equipment in your worksheet.
Emission : Provides a summary of emission calculations for the plant.
Support Request : Allows you to send a technical support request directly to the AggFlow programming team through your internet connection.
Tons per Hour (TPH) : Tons Per Hour (TPH).
Totals based on current input : Displays the totals from the calculations using selected options and inputs.
Transfer point : Show on the worksheet how material gets from one location to another.
Turn Off All Red Flags : Turns off all "red flags" in the worksheet (red equipment alerts) for printing purposes.
Typical Water Flows : Displays Manufacturer supplied data.
Update Current Mode : This will save the new settings in the currently selected mode (in this example it will replaces your old Coarse mode with the new mode).
Use Calculated Data : Reverts the output from Field Gradation Data to AggFlow Calculated Data.
User/Company : Allows you to enter or edit a User & Company Name in the title block for this Plant File.
Use Field Data : Input actual Stock Pile & Surge Bin field data into the AggFlow worksheet. Note: Refer to Sample Buckets for Field Data adjustments and Input.
User Adjusted Correction Factors : As you modify these values, you will see the required area change.
Weight : Change the weight value of the material.
Efficiency : The efficiency factor of the screen (98-70 range).
Wet / Spray : Turn on/off Spray Bars and determine amount of water.
Open Area : Determine or change the Open Area factor for the screen.
Slot : Select between a square, short or long slot.
Custom : Allows you to enter a custom factor and number.
User Preferences : Set your particular preferences for everything from; User & Company Name, Measurement Units, Currency, Screen Areas, Plant File Titles, and many other items. User Preferences selection tabs include:
User : The data you enter here is the default Text that will be used in all title blocks in AggFlow print-outs and reports. You can also modify how the titles appear in the Titles tab.
Units : All calculations in AggFlow are performed in metric units. Changing Unit Preferences determines the format for displaying the AggFlow data.
Washing : Define Split Points to match your personal or corporate definition of Split Point. 50% is the AggFlow recommended value.
Screen Area : Define your preferred Screen Area variables and default setting for Screen displays.
Display : Set the way that AggFlow displays data throughout the program.
Titles : Define the way Titles appear in AggFlow printouts and reports.
Lines-Grid : Customize the size of Flow Stream lines and Grid Lines in your AggFlow worksheet.
Tolerance : Specify how detailed the calculations will be before rounding
Saving Plant : Determine how often AggFlow saves temporary back-up files of your work.
HTTP Setup : Resolve internet connectivity issues by using Proxy server information entered into this window.
Update : Turn On or Off automatic AggFlow updates check.
Uncheck : Allows you to select a model and then remove the "Check".
Undo : Allows you reverse the last step you have taken up to a maximum of 16 steps. This is the same as Graphical Undo.
View : The View Menu allows you to change the way you view the AggFlow Worksheet.
View/Adjust Area Calc : Opens the Screen Area Calculations window. From here you can view and adjust screen area calculations.
View All Crushers : Opens the Crusher selection menu in the AggFlow database for review. You cannot install a crusher from this review window.
View/Edit Emission Tables : Allows you to add or edit emissions specifications.
View/Edit Specifications : The specifications available for stock piles are entered and/or edited in this window.
View Screen Size Conversion Table : AggFlow makes all calculations in Metric Units. Use tis link to review the conversion table AggFlow utilizes for units other than metric.
View Results : Allows you to view tables, charts and settings for the selected piece of equipment. From here you can also establish default options for how you want to see the data and results for this equipment. AggFlow will keep your selections and include them each time you print a report.
Volume % : Represents the Volume % of solids in the material (slurry).
VSMA Approved Method : Vibrating Screens Manufacturers Association (VSMA) is the industry standard screen area calculation
Wash Equipment : Employ Wash Equipment (Log washers, sand screws, Cyclone equipment, etc) in your AggFlow Worksheet.
Water in Product : Defines how "wet" the material is (how much water is included with the material) as it is processed. All water not accounted for in the "Water In Product" calculations is assumed be in the output/overflow. All three of these values are different representations of the same calculation. Therefore changing any one of the three updates the other two.
(gpm)/(st/h) : Represents the flow rate added to each ton of material.
Weight % : Represents the Weight % of solids in the material (slurry).
Volume % : Represents the Volume % of solids in the material (slurry).
Water Flow Equipment : Employ Water Flow Equipment (pumps, pipes, water splitters, etc) in your AggFlow Worksheet.
Water Mass Balance Calculations : Review and employ the Wash Equipment, Water Flow Equipment and Water Mass Balance calculation features in AggFlow.
Weight % : Represents the Weight % of solids in the material (slurry).
Wetbox Rate : Represents the amount of water (Gallons per Minute, Liters per Second or Cubic Meters per Hour depending on your User Preferences) that is applied to the first deck in the screen set-up, prior to the screening process.
Window : Shows all open windows and allows you to switch between windows, refresh, collapse and restore.
What's Wrong? : When the AggFlow worksheet 'Red Flags" equipment click What's Wrong? to display the reasons. This is the same information provided in the Plant Configuration Advisor.
If the equipment is red flagged, this feature will display describe the reason(s). This same information is available for all the equipment in the plant through the Alarm Reports window.
Zoom to Fit : Will zoom to a level that fits the entire worksheet page on the screen.
Zoom In : Zoom In to a particular position on the worksheet.
Zoom to Normal : Return the view of the worksheet to the standard AggFlow perspective.
Zoom Out : Expand the view of the worksheet on the screen.
% Passing: Switch the gradation data from percent passing format to percent retained format.
(gpm)/(st/h) : Represents the flow rate added to each ton of material.
(gpm)/(st/h) in Product : Represents the flow rate added to each ton of material.
(gpm)/(st/h) requirement : Specifies the amount of water required for each ton of material input to the selected equipment.
(gpm)/(st/h) requirement - #200 mesh : Specifies the amount of water required for each ton of material input to the selected equipment that is smaller that #200 (0.074 mm).